The performance of the Alpha Sprayed Polyurethane Foam (SPF) roofing system is perceived as not an economical option when compared to a 20-year modified roofing system. The Dallas Independent School District (DISD) is replacing the existing Alpha SPF roof systems with new roof systems rather than recoating the existing systems at a cost that is 100% more than the recoating costs. The DISD is in a heavy hail area, and the proven hail resistance of the Alpha SPF roof system is an additional benefit for DISD who is self-insured. The Casa View Elementary School roof system was installed with a Neogard Permathane roof system in 1987. This roof was hail tested with ten drops from 17 feet 9 inches of 1-3/4-inch steel ball (9 out of 10 passed) and three drops from 17 feet 9 inches with a 3-inch diameter steel ball (1 out of 3 passed). The analysis of the passing and failing core samples show that the thickness of the top and base Alpha SPF coating is one of the major differences in a roof passing or failing the FM-SH hail test. The current potential cost savings of purchasing a 61,000 square feet Alpha SPF roof versus modified bitumen roof is approximately $610,000 for DISD. The past hail tests on Alpha SPF roof systems show high customer satisfaction (9.8 out of 10) and an over 40-year service life after a $6.00/SF recoat.
Keywords: Alpha roof system, sprayed polyurethane foam, roofing, sustainability, FM-SH hail testing.